Static Mixing Applications & Industries
Process Applications
A wide variety of process applications take advantage of static mixing technology including:
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Laminar Flow
- High Viscosity Mixing
- High – Low Viscosity Mixing
- High – Low Volumetric Ratio Mixing
- Heat Transfer Enhancement>
- Plug Flow Reactors
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Turbulent Flow
- Low Viscosity Liquids Mixing
- High – Low Viscosity Liquids Mixing
- High – Low Volumetric Ratio Mixing
- Gas Mixing
- Dispersion of Immiscible Liquids
- Gas-Liquid Contacting
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Industrial Applications
Most fluid processing industries use static mixers with a very broad range of applications including the following short sample listing:
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Plastics Injection Molding & Extrusion
- Homogenize colorant, melt temperature and viscosity prior to mold/die.
Polymer Production
- Mix low viscosity additives into polymer melts
- Heat and cool polymers
- Polymerization in plug flow reactors
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Oil, Gas & Petrochemicals
- Blend crude oil from various storage tanks to provide uniform feed to refinery
- Contact crude oil and water to optimize desalter performance
- Blend additives into gasoline, fuel oil, lubricating oils
- Mix steam and methane feed to reformer
- Contact used lubricating oils with sulfuric acid for waste oil regenerations
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Chemical Industry
- Dispersing immiscible liquids in washing and extraction operations
- Mix gases with air in front of catalytic reactors such as in the production of Nitric Acid
- Dissolve gases into liquids such as NH3, SO2, Cl2
- Mix Reactive materials in short length
- Heat and Cool viscous materials
Food Industry
- Blend fruit juice concentrates
- Add CO2 to fruit juices, wine, beer, etc.
- Dilute concentrates
- Heating and cooling chocolate
Water & Wastewater Treatment
- pH control of waste water with acids/bases
- Flocculants dilution and addition to waste water
- Dissolving CO2, O2, Cl2, ozone into water
- Mix ground and surface waters
- Aerate drinking water
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Other Industries
Natural Gas Processing
Pharmaceuticals
Pulp & Paper Processing
Cosmetics & Detergents
Potable Water Treatment
Power Plants
Energy
Catalyst Manufacture and Catalytic Reactors
Pollution Control
Minerals & Ore Processing
Vegetable Oil Processing
Reverse Osmosis Feed Pretreatment
Scrub Noxious Gases with caustic |